Production Technician

BASIC FUNCTION

• Ensure that each shift operates in compliance with HSE regulations and supports the achievement of the Goal Zero target.
• Oversee smooth production line operations by maintaining equipment and effectively managing assigned manpower.
• Manage and control the Production Department to meet customer requirements regarding quality, quantity, and delivery, while collaborating with cross-functional shift teams to optimize processes and fulfill product needs.
• Consistently maintain and strive to exceed individual and departmental KPIs on a monthly basis.
• Execute process orders, rigorously verify adherence to SOPs, and ensure timely completion of grade line tasks.
• Strictly adhere to QMS, EMS, and GMP standards.

RESPONSIBILITIES AND ACCOUNTABILITIES

• Adhere to HSE regulations during daily shift operations to support Goal Zero target.
• Should follow and implement the permit system as per the company Operation Excellence (OE) standard.
• Production activities should be performed according to Production Planning and Delivery Schedule (PPDS) to achieve ontime delivery of finished goods.
• Follow and maintain line processing condition with Standard Operating Procedure (SOP).
• Adhere to process parameters to produce defect free product.
• Supporting in reduction of Scrap and Off spec generation, changeover time, Process downtime, maintaining throughput as instructed time to time.
• Execute production changeover activties efficiently to imrpove productivity.
• Upkeep and timely maintenance of Production Main and downstream equipments, support in identifying CAPEX projects / debottlenecking with help of  Supervisor/Manager, Initiate and anticipate for Management of Control (MOC) need and complete all actions on time.
• Handling of finished goods with proper packaging and labeling to avoid any customer complaint. 
• Responsible to update daily shift reports to maintain the documentation and correct data should be available on time.
• Keep good house-keeping in shopfloor to maintain workplace in a required basic condition.
• Support to cross-fucntional team like maintenance, quality and logistic etc. to achieve common goal of the company.
• Maintain material handling equipment to ensure smooth material transfer.
• Assist and work with shift leaders and production technicians to improve productivity.
• Support in value creation (Value Enhancement Program) and Lean initiatives to improve profitability.
• Active support during Performance Application Development (PAD) trials.

QUALIFICATION

Diploma in Plastic Technology or Plastic Processing & Testing from reputed college or university

OR

ITI in Plastic Processing Operator from reputed insitutions

WORK EXPERIENCE

Minimum 2 to 5 years of experience for Diploma and 5 to 7 years for ITI in the plastics industry preferably in color masterbatch and compounding industry.

FUNCTIONAL CORE COMPETENCIES

• Knowledge of extruder operations, trouble shooting and basic testing on Plastic processing, 
• Must be aware of color corrections and adjustments.
• Hands on Feeders operations and corrections.
• Proficient in operating loss-in -weght feeders (Ktron/Brabender), high-speed mixers, palletization techniques like Under Water / strand cutting, vacuum pumps, uitilities and DCS. 

Competencies